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ACW 101
Term 1
3 credits

Tunnel Conveyors, Rollers, and In-Bay Automatic Gantries

This course delivers comprehensive mechanical instruction tailored for technicians servicing automated vehicle wash conveyance platforms. Learners examine the mechanical operation of over-under and surface-mount conveyor systems, roller assemblies, guide tracks, and electric drive linkages. Emphasis is placed on structural alignment, chain tension mechanics, drive sprocket wear limits, and heavy-duty take-up units. In parallel, students analyze in-bay automatic gantry travel frameworks, including floor and wall-mounted guide rails, trolley trucks, festoon power tracks, and multi-axis overhead movement systems. Through systematic mechanical diagnostics, participants master tolerance verification, safety interlock adjustment, and lubrication protocols essential for preventing component binding, derailment, and catastrophic mechanical failure. Practical scenarios require students to assess physical wear on hardened steel parts, replace worn roller assemblies, and calibrate travel limits across variable vehicle footprints. By synthesizing mechanical principles with preventative maintenance methodologies, technicians develop the troubleshooting proficiencies demanded by high-volume automated wash environments.

InstructorJacob Calhoun

Course outline

Lectures, virtual labs, and graded assignments — completed in your browser.

01Lesson 1: Introduction to Vehicle Wash Conveyance and Gantry Mechanicslecture
02Lesson 2: Tunnel Conveyor Framework, Decking, and Guide Rail Geometrylecture
03Lesson 3: Conveyor Chains, Sprockets, and Dolly Roller Assemblieslecture
04Hands-on Lab: Conveyor Chain Tensioning, Pitch Measurement, and Roller Replacementlab
05Lesson 5: Conveyor Drive Motors, Speed Reducers, and Torque Limiting Clutcheslecture
06Lesson 6: Pneumatic and Mechanical Take-Up Systems and Exit Trapslecture
07Lesson 7: In-Bay Automatic Gantry Architecture, Guide Rails, and Trolley Truckslecture
08Hands-on Lab: Gantry Rail Alignment, Elevation Leveling, and Drive Wheel Truinglab
09Lesson 9: Gantry Propulsion: Rack-and-Pinion, Drive Belts, and Cable Systemslecture
10Lesson 10: Festoon Systems, Cable Carriers, and Utility Feed Articulationlecture
11Hands-on Lab: Mechanical Limit Switch Setup, Dead Stops, and Safety Bumper Calibrationlab
12Lesson 12: Tribology, Bearing Maintenance, and Structural Corrosion Controllecture
13Lesson 13: Conveyance Diagnostics, Wear Inspection, and Preventative Maintenance Procedureslecture
14Capstone Service Project: Comprehensive Conveyor and Gantry Inspection and Overhaulassignment

Syllabus

["Week 1: Lesson 1: Introduction to Vehicle Wash Conveyance and Gantry Mechanics", "Week 2: Lesson 2: Tunnel Conveyor Framework, Decking, and Guide Rail Geometry", "Week 3: Lesson 3: Conveyor Chains, Sprockets, and Dolly Roller Assemblies", "Week 4: Hands-on Lab: Conveyor Chain Tensioning, Pitch Measurement, and Roller Replacement", "Week 5: Lesson 5: Conveyor Drive Motors, Speed Reducers, and Torque Limiting Clutches", "Week 6: Lesson 6: Pneumatic and Mechanical Take-Up Systems and Exit Traps", "Week 7: Lesson 7: In-Bay Automatic Gantry Architecture, Guide Rails, and Trolley Trucks", "Week 8: Hands-on Lab: Gantry Rail Alignment, Elevation Leveling, and Drive Wheel Truing", "Week 9: Lesson 9: Gantry Propulsion: Rack-and-Pinion, Drive Belts, and Cable Systems", "Week 10: Lesson 10: Festoon Systems, Cable Carriers, and Utility Feed Articulation", "Week 11: Hands-on Lab: Mechanical Limit Switch Setup, Dead Stops, and Safety Bumper Calibration", "Week 12: Lesson 12: Tribology, Bearing Maintenance, and Structural Corrosion Control", "Week 13: Lesson 13: Conveyance Diagnostics, Wear Inspection, and Preventative Maintenance Procedures", "Week 14: Capstone Service Project: Comprehensive Conveyor and Gantry Inspection and Overhaul"]